344 page US Government Sky Dive PARACHUTE RIGGER Rigging Manual on CD

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Copy of Public domain (not copyrighted) U.S. Government manual; not copied from another CD-ROM product. 344 pages in PDF format copied to CD Includes the Adobe Acrobat Reader for easy viewing and printing. TITLE: Parachute Rigger Handbook (2005) PREFACE This operational handbook introduces the basic skills necessary for acquiring a parachute rigger certificate. It is developed by the Flight Standards Service, Airman Testing Standards Branch, in cooperation with various aviation educators and industry. This handbook is primarily intended to assist individuals who are preparing for the parachute rigger airman knowledge test and the oral and practical test. The material presented in this handbook is appropriate for senior and master parachute riggers. The handbook contains information on regulations and human factors, design and construction, materials, operations, inspection and packing, hand tools, sewing machines, the parachute loft, repairs, alterations, and manufacture. This handbook conforms to training and certification concepts established by the Federal Aviation Administration (FAA). There are different ways of teaching, as well as performing specific rigging procedures, and many variations in the explanations of repairs, alterations, and manufacture of parachutes. The discussion and explanations reflect commonly used practices and principles. This handbook provides a basic knowledge that can serve as a foundation on which to build further knowledge. Occasionally the word “must” or similar language is used where the desired action is deemed critical. The use of such language is not intended to add to, interpret, or relieve a duty imposed by Title 14 of the Code of Federal Regulations (14 CFR). It is essential for persons using this handbook to also become familiar with and apply the pertinent parts of 14 CFR and appropriate technical standards. Performance standards for demonstrating competence required for parachute riggers are prescribed in the appropriate practical test standard. This handbook is available for download from the Flight Standards Service web site at HTTPS://av-info.faa.gov. The current Flight Standards Service airman training and testing material and subject matter knowledge codes for all airman certificates and ratings can also be obtained from the Flight Standards Service web site, as well as information about availability of printed copies. CONTENTS: Chapter 1—Regulations and Human Factors Parachute Rigger Certificates .1-1 Eligibility and Requirements .1-1 Earning a Parachute Rigger Certificate .1-2 Testing .1-2 Alternate Means of Qualifying for a Parachute Rigger Certificate .1-2 Retesting 1-4 Responsibilities of a Certificated Parachute Rigger 1-5 Facilities and Tools .1-6 Performance Standards 1-6 Currency Requirements 1-6 Record Keeping 1-6 Sealing the Parachute.1-8 Regulatory Compliance 1-8 14 CFR Part 1—Definitions 1-8 14 CFR Part 21 Subpart O—Technical Standard Orders (TSO) .1-8 14 CFR Part 39—Airworthiness Directives 1-8 14 CFR Part 91—General Operating and Flight Rules .1-8 14 CFR Part 105 Subpart C—Parachute Equipment and Packing 1-8 Rigging Ethics 1-9 Certification Specifications.1-9 Pilot vs Parachute Size1-9 Parachute Service Life .1-9 Chapter 2—Design and Construction Component Parts 2-1 Main Parachute .2-1 Reserve Parachute.2-1 Emergency Parachute2-1 Harness/Container.2-1 Pilot Chutes and Bridles for the Main and Reserve Parachutes .2-2 Ripcords or Equivalent Devices for the Main and Reserve Parachutes.2-2 Deployment Devices for the Main and Reserve Parachutes.2-2 Main Parachute Release Mechanism and Associated Handles or Static Lines 2-2 Risers, Main or Reserve,When Not Integral With the Harness or Canopy, and Their Associated Steering Toggles.2-2 Other Harness/Container Assembly Components 2-2 TSO Standards2-2 Canopy Design .2-3 Nomenclature2-3 Construction Concepts and Techniques.2-4 Operational Theory .2-4 Materials .2-4 Damage.2-4 Containers.2-5 Configuration 2-5 Modern Design Concepts 2-6 Harness Design.2-7 Bridles and Deployment Devices 2-9 Deployment Types 2-10 Type 1: Canopy First Deployment2-10 Type 2: Two-Stow Diaper or Half Diaper.2-10 Type 3: Ascuitto or Piglet-Style Flat Diaper.2-10 Type 4: Handbury or Preserve Full Diaper.2-10 Type 5: Free Bag2-11 Type 6: Sleeves 2-11 Securing the Deployment Device 2-11 Bridles.2-12 Pilot Chutes 2-14 Spring-Loaded Pilot Chutes.2-14 Hand Deploy Pilot Chutes .2-15 Automatic Activation Devices and Reserve Static Lines 2-16 Automatic Activation Devices .2-16 Operation .2-16 Reserve Static Line Systems2-17 RSL Designs2-17 Main Riser Attachment2-18 Ripcord Cable Routing .2-19 RSL Lanyard and Container Mount .2-19 Joint Efficiency .2-20 Chapter 3—Materials Specifications .3-1 Fabrics 3-1 Webbing and Tapes.3-6 Cords, Lines, and Threads 3-10 Hardware 3-13 Plastics and Synthetics .3-22 Fasteners .3-23 Housings.3-25 Ripcords, Cables, and Swages3-26 Miscellaneous.3-28 Chapter 4—Operations Sport Parachute Main Packing Techniques .4-1 Deployment and Inflation Characteristics .4-7 Main Pilot Chute.4-7 Bridle Length 4-8 Rubber Bands4-8 Assembly of the Main Canopy to the Harness and Container.4-8 Assembly of Components and Compatibility .4-10 Volume4-10 Deployment Type4-11 TSO Certification and Placard Limitations .4-11 Chapter 5—Inspection and Packing Identification.5-1 Inspection .5-1 Component Compatibility .5-3 Round Canopies and Pilot Emergency Systems 5-5 Straightening the Canopy .5-6 Damage Identification 5-7 Pilot Chute and Bridle .5-7 Reserve Canopy.5-7 Suspension Lines and Connector Links.5-8 Harness .5-9 Container.5-10 Ripcord .5-10 Airing and Drying.5-11 Ram-Air Reserves and Sport Piggyback Systems.5-11 Pilot Chute and Free Bag/Bridle5-11 Ram-Air Reserve Canopy5-11 Canopy Assembly and Line Continuity5-12 Inspection.5-14 Harness 5-14 Container .5-15 Ripcord 5-16 Rigging and Repairs .5-16 Packing .5-17 Round Canopy into a Pilot Emergency Parachute System 5-17 Layout5-18 Pleating the Canopy.5-19 Fold the Skirt .5-22 Closing the Diaper and Stowing the Lines .5-22 Skirt or Diaper Placement.5-24 Accordion Folding the Canopy.5-24 Closing the Container .5-27 Ripcord Pull Force.5-28 Sealing the Parachute.5-30 Ram-Air Reserve into a Sport Piggyback System .5-32 Assembling the Reserve System.5-32 Step 1. Layout, and Setting Up Packing Clamps5-33 Step 2. Stacking and Pleating the Reserve Canopy 5-34 Step 3. Setting the Brakes.5-36 Step 4. Folding the Canopy 5-36 Step 5. Placing the Canopy into the Deployment Bag and Stowing the Lines.5-38 Step 6. Placing the Bag into the Container and Closing the Container 5-40 Documentation .5-43 Chapter 6—Hands Tools, Sewing Machines, and the Parachute Loft Hand Tools6-1 Hand Tools Description .6-2 Sewing Machines6-12 Identification and Nomenclature .6-14 Sewing Theory6-17 Needles .6-18 Operation .6-19 Installing the Needle and Threading the Machine6-19 Machine Maintenance.6-20 Sewing Machine Attachments .6-20 The Parachute Loft .6-22 Chapter 7—Repairs, Alterations, and Manufacture Repair Techniques 7-1 Section 1—Canopy and Lines 7-3 7.1.1 Seam Restitching 7-5 7.1.2 Canopy Ripstop Tape Repair 7-7 7.1.3 Round and Square Canopy—Basic Patch.7-9 7.1.4 Round Canopy—Panel Replacement7-13 7.1.5 Square Canopy—Partial Panel Replacement7-15 7.1.6 Square Canopy—Rib Repair 7-19 7.1.7 Square Canopy—Pilot Chute Attachment Point Repair .7-23 7.1.8 Round Canopy—Noncontinuous Line Replacement7-25 7.1.9 Square Canopy—Main Line Replacement .7-27 7.1.10 Square Canopy—Line Splice .7-29 7.1.11 Square Canopy—Control Line Replacement .7-31 7.1.12 Square Canopy—Crossport Repair.7-35 7.1.13 Square Canopy—Trim Check and Retrim7-37 Section 2—Container .7-39 7.2.1 Container Fabric Panel Repair7-41 7.2.2 Container Grommet Replacement 7-45 7.2.3 Container Velcro® Replacement 7-47 7.2.4 Container Plastic Stiffener Replacement 7-49 7.2.5 Main Container Side Flap Replacement .7-51 7.2.6 Bottom of Container Pocket Replacement .7-53 7.2.7 3-Ring Release Housing Replacement .7-55 Section 3—Harness and Risers7-57 7.3.1 Chest Strap Replacement7-59 7.3.2 Lower Leg Strap Shortening.7-63 7.3.3 Ripcord Pocket Velcro® Replacement .7-65 7.3.4 Articulated Upper Leg Hardware Replacement7-67 7.3.5 Standard Harness Main Lift Web Replacement7-69 7.3.6 Main Riser 3-Ring Locking Loop Replacement.7-75 7.3.7 Main Riser Steering Toggle Velcro® Replacement 7-77 Section 4—Accessory Components7-79 7.4.1 Reserve Pilot Chute Repair—Mesh, Tackings, and Bad Grommet 7-81 7.4.2 Reserve Free Bag Repair—Grommet Pullout 7-83 7.4.3 Main Pilot Chute Repair—Top Canopy Reinforcing .7-85 7.4.4 Main Pilot Chute Collapsible Bridle Replacement.7-87 7.4.5 Main Deployment Bag Repair—Closing Flap Grommet Pullout.7-91 Section 5—Alterations .7-93 7.5.1 Articulated Harness Main Lift Web Resizing .7-95 7.5.2 Leg Pad Resizing 7-97 7.5.3 Automatic Activation Device Installation .7-99 Section 6—Manufacturing.7-103 7.6.1 Main and Reserve Closing Loop Manufacture .7-105 7.6.2 Main Deployment Bag7-109 7.6.3 Bottom of Container Pocket .7-113 Section 7—Miscellaneous.7-115 7.7.1 Hand Tacking Techniques.7-117 7.7.2 Cleaning and Washing Procedures7-119 Appendix I—Technical Documents PIA TS-100—Standardized Nomenclature for Ram-Air Inflated Gliding Parachutes A-3 PIA TS-108—Parachute Canopy Fabric Pull Test, Non-Destructive MethodA-19 TSO C23d—Personnel Parachute Assemblies .A-25 SAE AS 8015B—Minimum Performance Standards for Parachute Assemblies and Components, Personnel .A-27 TSO C23c—Personnel Parachute Assemblies .A-37 SAE AS 8015A—Minimum Performance Standards for Parachute Assemblies and Components, Personnel .A-39 TSO C23b—Parachutes.A-45 NAS 804—Specification–Parachutes .A-47 GlossaryG-1 Index .I-1

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